1. Alloy Wheel Bend Removal Machine: What Is It?
Alloy wheel bend removal machines are specialized devices designed to repair deformations in alloy wheels caused by collisions or impacts. These machines play a crucial role in restoring the factory specifications of wheels, which helps avoid significant economic losses associated with vehicle damage. However, with various models of wheel straightening machines, also known as wheel shaping machines, available in the market, choosing the right one can be challenging. In this article, we will explore the specifics of alloy wheel bend removal machines, focusing on the features of Taianhaishu’s wheel repair machine.
2. What Functions Does an Alloy Wheel Bend Removal Machine Offer?
2.1 Basic Functions of an Alloy Wheel Bend Removal Machine
The primary function of an alloy wheel bend removal machine is wheel straightening. These machines are designed to reshape deformed rims back to their original specifications. Many basic models focus solely on this function, making them relatively easy to operate.
2.2 Advanced Features
In contrast, more advanced models, such as wheel CNC machines, offer additional functionalities, including automated processes for enhanced precision. These machines can perform both shaping and detailed inspections, making them ideal for professional workshops.
3. How Does the Alloy Wheel Bend Removal Machine Work?
3.1 Initial Setup and Mounting
When using an alloy wheel bend removal machine, the first step is to securely mount the wheel using a specialized wheel clamping tool chuck. This ensures stability during the repair process.
3.2 Identifying Deformations
A long needle attached to a magnetic support is utilized to observe the wheel edge. By manually rotating the wheel, the technician can assess the extent of the deformation. Marking the affected areas with a colored pen allows for easy identification during the repair process.
3.3 Heating and Shaping
Once the deformed areas are identified, heating the wheel is essential. This process softens the material, allowing for hydraulic shaping to correct the wheel’s form. It’s crucial to apply controlled pressure to prevent cracking the alloy. Depending on the severity of the deformation, this process may require multiple cycles of heating and hydraulic shaping.
4. What Are the Limitations of an Alloy Wheel Bend Removal Machine?
4.1 Cracks and Missing Parts
While alloy wheel bend removal machines are effective for minor deformations, they are not designed to handle severe damages like cracks or missing sections. For such cases, a specialized wheel aluminum welding machine is necessary.
4.2 Use of Welding Technology
This machine fills in cracks or missing parts using welding technology. After welding, grinding is performed to smooth out the repaired areas, restoring the wheel’s original shape as closely as possible.
5. How Are Alloy Wheels Remounted After Repair?
5.1 The Final Steps
After the grinding process, the wheel is remounted onto the chuck of the alloy wheel bend removal machine. This is where turning and hydraulic shaping take place using a wheel straightening machine equipped with a turning function.
5.2 Turning Functions
The tool holder with forming tools can rotate 180 degrees, allowing for precise engagement during turning. This step is crucial for ensuring that the wheel maintains its integrity and alignment.
6. What Are the Different Types of Alloy Wheel Bend Removal Machines?
6.1 Hydraulic Ram Positions
Alloy wheel bend removal machines can feature different hydraulic ram positions. One common type is the crab-style ram with elongated claws, which allows for versatile positioning. This enables the technician to shape not just the wheel edge but also the deeper lip areas.
6.2 Integrated Dragon Gate Type
Another option is the integrated dragon gate type, known for its strong rigidity and reliability. While this model may come at a higher cost, its durability makes it a worthwhile investment for serious wheel repair shops.
7. Why Choose Taianhaishu’s Alloy Wheel Bend Removal Machine?
7.1 Customization Options
Taianhaishu offers a variety of customization options for their wheel repair machines, including voltage, logo, brand, and additional functionalities. This flexibility allows businesses to tailor the equipment to their specific needs.
7.2 Global Collaboration
As a professional manufacturer, Taianhaishu has established a network of global trading partners. If you are interested in joining this collaboration network, you can easily reach out via phone or email. Their team is dedicated to demonstrating why choosing their brand is a smart decision for your wheel repair needs.
8. Conclusion
In summary, an alloy wheel bend removal machine is an invaluable tool for repairing and restoring deformed alloy wheels. With various options available, including wheel repair lathes, mobile wheel repair lathes, and wheel CNC machines, it’s essential to choose the right equipment for your needs. By understanding the functions, limitations, and advanced features of these machines, you can make an informed decision that will benefit your business. For tailored solutions, consider Taianhaishu’s offerings, which are designed to meet the demands of modern wheel repair.
